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mart Automation Solutions Provider for Flooring Manufacturing
1 Years
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| Model Number : | TV-1600 |
| Payment Terms : | T/T |
| Price : | USD60,000-90,000 |
| Supply Ability : | 50Sets/month |
| Delivery Time : | 5-8 Weeks |
| Brand Name : | tovot |
| Certification : | CE/UL |
The TOVOT Automatic Bag Emptying System is designed for efficient handling of bagged plastic pellets in modern plastic processing plants. It automatically completes bag feeding, bag opening, material emptying, empty bag collection, and pellet conveying, reducing manual handling and providing a stable raw material supply for downstream production.
The system is suitable for PP, PE, PS, ABS, PVC compounds, masterbatch, and other plastic pellets packed in industrial bags. It can be connected with storage silos, pneumatic conveying systems, weighing units, mixers, extruders, and other production equipment.
According to the customer's material, bag size, required capacity, and factory layout, TOVOT can provide a customized plastic pellet handling solution from bag emptying to final material feeding.
Plastic processing factories often need to handle hundreds of bags of raw materials every day. Traditional manual feeding requires workers to carry bags, cut them, empty the pellets, and dispose of empty packaging.
For continuous production, this method requires more labor and makes it difficult to maintain a stable material feeding speed.
The TOVOT Automatic Bag Emptying System changes this process into continuous automatic operation.
The system helps manufacturers:
Feeding Efficiency
The automatic system continuously handles bagged plastic pellets and provides a more stable material supply for downstream production.
Labor Requirement
Workers no longer need to continuously cut and empty material bags by hand, reducing repetitive manual operations during each shift.
Material Loss
The enclosed discharge and conveying process helps reduce plastic pellets falling onto the factory floor during material handling.
Production Stability
Automatic feeding provides a more consistent supply of raw materials, especially for production lines operating continuously for long periods.
Empty Bag Handling
After material discharge, empty bags can be automatically separated and transferred to the waste bag collection system.
System Integration
The machine can connect with conveying, storage, weighing, mixing, and extrusion equipment to create a complete automatic raw material handling system.
The Automatic Bag Emptying System combines bag opening, pellet discharge, empty bag handling, and material conveying into one continuous process.
Bags containing plastic pellets are transferred to the machine through the feeding conveyor.
The bags enter the opening section and are automatically cut or opened by the bag opening mechanism.
After opening, plastic pellets are discharged from the bags into the receiving hopper.
The emptying mechanism helps shake the bags to reduce plastic pellets remaining inside the packaging.
After discharge, empty bags are separated from the plastic pellets and transferred away from the material collection area.
Waste packaging is collected automatically. An optional empty bag compactor can be added to reduce the space required for waste bags.
The discharged plastic pellets can be transported to storage silos, weighing systems, mixers, or production machines through pneumatic or mechanical conveying.
| Item | Specification |
|---|---|
| Machine Type | Automatic Bag Emptying System |
| Application | Plastic Pellet Handling |
| Suitable Materials | Plastic Pellets and Granules |
| Typical Materials | PP, PE, PS, ABS, PVC Compounds, Masterbatch |
| Bag Type | Plastic Bags, Woven Bags, Paper Bags |
| Bag Weight | Customized |
| Feeding Method | Automatic Conveyor Feeding |
| Bag Opening | Automatic |
| Material Emptying | Automatic |
| Empty Bag Separation | Automatic |
| Empty Bag Collection | Automatic / Customized |
| Control System | PLC Automatic Control |
| Conveying Method | Pneumatic / Screw / Customized |
| Storage Silo | Optional |
| Weighing System | Optional |
| Material Contact Parts | Carbon Steel / Stainless Steel Optional |
| Production Capacity | Customized |
| Voltage | According to Local Power Supply |
Final technical parameters are determined according to the plastic pellet type, bag dimensions, production capacity, and factory layout.
Suitable for polypropylene pellets used in injection molding, extrusion, compounding, and other plastic processing applications.
The system can handle different polyethylene pellets and automatically transfer the material to storage or production equipment.
Bagged polystyrene pellets can be automatically opened, emptied, and transferred to downstream processing systems.
The automatic system reduces manual handling of ABS raw materials and provides continuous feeding for production.
Suitable for different granular PVC compounds used in extrusion and other manufacturing processes.
Customized configurations can also be provided for color masterbatch and other granular plastic additives.
The bag emptying machine can be integrated with other equipment to create a complete raw material handling line.
Continuously transfers bagged plastic pellets into the bag emptying machine.
Automatically collects waste packaging after the pellets have been discharged.
Plastic pellets can be transported through enclosed pipelines to storage silos or production equipment.
Provides temporary storage and buffer capacity for continuous production.
Controls the quantity of different raw materials according to the production formula.
Different plastic pellets, masterbatch, and additives can be automatically weighed and mixed before entering the production line.
A typical process is:
Bagged Plastic Pellets → Automatic Bag Feeding → Bag Opening → Pellet Emptying → Empty Bag Collection → Pneumatic Conveying → Storage Silo → Weighing → Mixing → Production
Different plastic factories have different production layouts and raw material requirements.
TOVOT can customize the bag emptying and pellet conveying system according to your actual production conditions.
Before preparing the technical solution, we normally confirm:
If you already have an existing conveying or storage system, the TOVOT bag emptying machine can also be designed to connect with your current equipment.
Provides continuous raw material feeding for extrusion lines.
Transfers bagged plastic pellets to storage or centralized feeding systems for injection molding production.
Suitable for handling different base resins, masterbatch, and granular additives before weighing and mixing.
Can be used for automatic handling of plastic raw materials used in SPC, WPC, LVT, and other flooring production processes.
Suitable for applicable bagged recycled plastic pellets that need to be transferred into storage or production systems.
Q: What plastic pellets can the bag emptying system handle?
A: The system can handle PP, PE, PS, ABS, PVC compounds, masterbatch, and many other free-flowing plastic pellets and granules.
Q: Can it handle different bag sizes?
A: Yes. The feeding and bag opening sections can be customized according to your bag dimensions, bag weight, and packaging material.
Q: What is the capacity of the automatic bag emptying system?
A: The capacity depends on the bag size, bag weight, plastic pellet condition, and required production speed. We can design the system according to your required bags per hour or tons per hour.
Q: Will plastic pellets remain inside the empty bags?
A: The machine uses an automatic emptying and shaking process to reduce pellet residue inside the bags. Actual performance depends on the bag structure and material condition.
Q: Can the pellets be transferred directly to a storage silo?
A: Yes. Pneumatic conveying can be integrated with the bag emptying machine to transfer plastic pellets directly to storage silos.
Q: Can the system connect with our existing extruder or mixer?
A: Yes. We can design the discharge and conveying system according to your existing mixer, extruder, silo, or centralized material feeding system.
Q: Can one system handle several types of plastic pellets?
A: Yes, depending on the production process and material requirements. The system layout can be customized for different raw materials and storage destinations.
Q: What information is required for a quotation?
A: Please provide the material name, bag dimensions, bag weight, required capacity, factory height, conveying distance, destination equipment, and local voltage. Factory layout drawings, material photos, and bag photos are also helpful for system design.
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