Automatic Batching System with Multi-Ingredient Weighing for
Industrial Production
The Intelligent Automatic Batching System is developed for accurate
weighing, automatic ingredient dosing, and continuous material
feeding in modern industrial production. By combining
high-precision load cells, intelligent PLC control, and flexible
conveying solutions, the system automatically batches multiple raw
materials according to stored production recipes, ensuring stable
product quality and reducing labor costs.
The system supports both batch and continuous production processes.
Different materials are stored in individual hoppers and
automatically discharged into the weighing hopper through screw
feeders or vacuum conveying systems. Once the target weight is
reached, the feeding unit stops automatically before transferring
the material to the mixer or downstream production equipment.
With its modular structure, the system can easily expand from small
production lines to fully automated factories. It is suitable for
plastics, chemicals, food processing, building materials, rubber,
and recycling industries where accurate ingredient control is
required.
Product Features
- High-precision automatic weighing
- Multiple ingredient recipe management
- Continuous or batch production
- PLC + touch screen control
- Automatic data recording
- Low maintenance and stable operation
- Expandable modular design
- Supports centralized material handling
- OEM & ODM customization available
Technical Specifications
| Item | Specification |
|---|
| Model | IBS-500 / IBS-1000 / IBS-2000 / IBS-4000 |
| Capacity | 500-4000 kg/h |
| Weighing Accuracy | ±0.2% |
| Number of Ingredients | 4-24 |
| Hopper Volume | 100-1500 L |
| Feeding Method | Screw / Vacuum Conveyor |
| Control System | PLC + HMI |
| Power Supply | 380V 50Hz / Customized |
| Material | Carbon Steel / SS304 |
| Installation | Indoor |
Application Industries
The Intelligent Automatic Batching System is widely used in PVC
compound production, SPC flooring manufacturing, WPC production,
masterbatch plants, chemical powder processing, food ingredient
batching, fertilizer production, lithium battery material
preparation, mineral powder blending, and recycling plants. The
system improves recipe consistency while reducing production errors
and labor requirements.
Applicable Materials
Suitable materials include PVC resin, calcium carbonate, titanium
dioxide, stabilizers, lubricants, pigments, talc powder, carbon
black, fillers, plastic pellets, recycled flakes, food powders,
chemical additives, mineral powders, and various bulk materials
with good flowability. Customized feeding devices are available for
difficult-flowing materials.
Optional Configuration
Optional equipment includes storage silos, vacuum conveying
systems, screw conveyors, dust collection units, automatic bag
dumping stations, barcode management, MES communication, recipe
management software, centralized control systems, remote
monitoring, and automatic report generation. The system can also
integrate with mixers, extrusion lines, packaging equipment, and
warehouse automation systems.
Frequently Asked Questions
How many ingredients can the system control?
From 4 to 24 ingredients depending on production requirements.
Can recipes be stored?
Yes. Hundreds of production recipes can be saved and recalled
automatically.
Can the system connect with MES?
Yes. Ethernet, Modbus, OPC UA, and MES communication are available.
Is customization available?
Yes. Capacity, material stations, and automation level can all be
customized.
Which industries use this system?
Plastic, chemical, food, building materials, battery materials,
recycling, and many other bulk material processing industries.
