Product Overview

The Automatic Packaging Machine for Multi-Size Industrial Products provides a flexible packaging solution for manufacturers producing multiple product specifications on the same production line. Designed for items with lengths of 500–1000 mm, widths of 300–600 mm, and heights of 25–80 mm, the machine reaches approximately 8–12 boxes per minute while maintaining a controlled and repeatable packing process.

One of the key advantages of this system is its adaptability. Modern factories frequently manufacture several SKUs, sizes, and packaging formats. A packaging line that requires lengthy mechanical adjustments every time the product changes can significantly reduce overall equipment efficiency.

This machine can be engineered with adjustable mechanisms and recipe-based production settings to simplify size changes. With a 28 kW power configuration and standard 380V/50Hz supply, it is suitable for manufacturers looking for flexible automated packaging for different production batches.

Cause

Increasing Product Variety Creates Packaging Challenges

Many manufacturers no longer produce only one standard product.

Customers increasingly request different:

• Lengths

• Widths

• Thicknesses

• Colors

• Patterns

• Carton quantities

• Packaging formats

This creates a major challenge for traditional fixed-size packaging equipment.

If every product change requires complicated mechanical adjustment, factories may lose considerable production time between batches.

Manual packing provides flexibility, but it usually requires more workers and offers lower repeatability.

Therefore, modern production lines need packaging systems that combine automation with flexibility.

Solution

Flexible Packaging for Multiple Product Specifications

Our Automatic Packaging Machine can be designed around the customer's actual SKU range.

Product parameters can be set according to different production recipes. When production changes from one specification to another, operators can select the appropriate settings and complete required adjustments more efficiently.

Depending on the project, adjustable sections may include:

• Product positioning

• Conveyor width

• Carton positioning

• Guide rail spacing

• Packing position

• Sealing position

• Labeling location

• Downstream conveying

This makes the system suitable for manufacturers that frequently switch between different product dimensions.

Instead of designing the packaging line around only one product, we consider the full production range during engineering.

Specifications

Application

Multi-SKU Flooring Production

Flooring manufacturers often produce different plank lengths, widths, thicknesses, and packing quantities.

The automatic packaging system can be configured for various flooring products, including:

• SPC flooring

• WPC flooring

• LVT flooring

• PVC flooring

• Laminate flooring

• Decorative planks

Wall and Decorative Panels

Factories manufacturing wall panels and decorative boards often process multiple panel specifications for different construction markets.

Flexible packaging makes it easier to switch between products.

Profiles and Building Components

Certain industrial profiles and building components can also be handled where product dimensions fall within the designed operating range.

OEM Manufacturing

Contract manufacturers frequently receive different orders from multiple brands.

A flexible packaging system can improve the ability to manage different packaging specifications while maintaining production efficiency.

How It Works

1. Product Arrives From Upstream Equipment

   The product is automatically conveyed to the packaging area.

2. Recipe Is Selected

   The operator chooses the required product specification through the control interface.

3. Machine Adjusts to Production Requirements

   Relevant positioning and packaging components are set according to the selected size.

4. Product Is Positioned

   Sensors and mechanical guides ensure that the product enters the packaging section correctly.

5. Packaging Cycle Begins

   The carton packaging sequence is automatically executed.

6. Carton Is Closed and Sealed

   The sealing method can be selected according to packaging requirements.

7. Finished Box Moves to the Next Station

   The package can continue to printing, labeling, code scanning, palletizing, or warehousing.

This workflow helps simplify production when several specifications are manufactured on the same line.

How To Choose

List All Product Specifications

Do not provide only your most common product size.

For flexible packaging projects, we recommend providing a complete specification list including:

• Minimum product size

• Maximum product size

• Most common sizes

• Product weight

• Pieces per carton

• Carton dimensions

This allows us to define the required adjustment range.

Estimate Changeover Frequency

Tell us how often you change product sizes.

For example:

• Several times per shift

• Once per day

• Several times per week

Frequent specification changes may require a higher level of automatic adjustment.

Confirm Carton Differences

Some customers use different cartons for every product.

Others use a small number of standardized carton formats.

This information affects the carton handling design.

Consider Future Products

A new packaging machine should not only meet current production requirements.

If you plan to introduce new sizes in the future, provide the expected dimensions so that suitable adjustment capacity can be considered during design.

Confirm Target Speed

The standard reference speed is 8–12 boxes/min.

Actual capacity depends on product dimensions, carton structure, changeover requirements, and the number of packaging operations.

Key Advantages

• Wide Product Range

  Designed around products from 500 to 1000 mm long and 300 to 600 mm wide.

• Flexible Size Change

  Suitable for manufacturers producing several sizes or SKUs.

• Reduced Changeover Downtime

  Proper machine design can reduce time spent changing between product batches.

• Consistent Packaging

  Automation improves positioning accuracy and final carton consistency.

• Custom Production Recipes

  Different product specifications can be managed through predefined settings according to the final control configuration.

• Expandable Automation

  Additional modules can be added for:

  • Printing

  • Labeling

  • Barcode scanning

  • Weight checking

  • Automatic palletizing

  • Warehouse transport

Get a Customized Configuration

For a multi-size production line, please send us your full product specification list rather than only one model.

We recommend providing:

• SKU list

• Product dimensions

• Product weight

• Carton size

• Pieces per box

• Required output

• Changeover frequency

• Factory voltage

• Production line layout

Based on this information, our engineers can prepare a customized Automatic Packaging Machine solution that balances production speed, flexibility, and investment cost.

FAQ

1. Can one machine pack several product sizes?

   Yes. The machine can be designed for multiple specifications within the confirmed product range.

2. How long does product changeover take?

   Changeover time depends on the number of components that need adjustment and the level of automation selected.

3. Can product recipes be stored?

   Recipe-based operation can be included according to the final PLC and HMI configuration.

4. What is the maximum product length?

   The standard reference range in this configuration is up to 1000 mm.

5. Can the machine be customized for future products?

   Yes. If future specifications are known, they can be considered during the engineering stage.